Microwave to Spot Welder

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Spot Welder

1/10/2010

It works! Nothing caught on fire, and metal melted spectacularly. Next steps: improve the electrodes, maybe put together a relay and controller to time the current pulses, and maybe bolt it all down to a piece of plywood.

1/9/2010

It started out as the giant transformer inside a microwave oven. Now, with the secondary coil cut off and removed, it's going to be able to weld steel sheets and wires.

I have replaced the old secondary coil with two turns of 3 gauge copper wire, which should result in a primary-to-secondary turn ratio of 100:1. Theoretically, this should be capable of giving me 1000 amps - enough to liquefy steel. However, the 3 gauge wire is only rated for 175 amps, so we will see how that goes.

SpotWelder1.jpg

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